Installation Manual
Roof window (DR)
Roller blind (CH)

Please carefully read the prescribed safety instructions and stipulations from the vehicle manufacturer andservice workshops.

Leave all the cardboard spacers in their current position until the roof window is completely installed!

Before starting the installation we strongly suggest to check if this is having an impact on the vehicle registration. This to avoid possible problems with government authorities and/ or with your insurance company.

Outbound accepts no liability for damage in the following cases:

• Damage to the product resulting from mechanical influences.
• Alterations to the roof window and roller blinds.

Warning! Failure to observe this instruction can cause material damage and impair the function of the roofwindow or roller blind.

Note: If you do not have sufficient technical knowledge for installing the components in vehicles, you shouldhave a specialist install the window in your vehicle.

Please note the following:

• If faults or disturbances occur, consult a specialist workshop immediately.
• Do not walk or step on the glass. Risk of breakage!
• Before starting your journey, check that the roof windows are locked properly and free from damage.
• Close the roof window in strong wind, and upon precipitation.

Warning! Always keep the roof window closed while driving.

Before installation, check the roof thickness of your vehicle. Outbound roof windows can be usedwithout modification in a 30 to 85 mm thick roof with roller blind and 35 to 75 mm without roller blind.

NB: roof window type DR-05 : in 30 to 70 mm incl. roller blind and 35 to 55 mm without roller blind.

Below 30 mm we ask you to fill and reinforce the roof with a frame.

When choosing the installation location, observe the following:

• Adjoining components (attachment and reinforcing parts), cables and cabinets in the vehicleinterior must not get damaged when sawing the hole.
• Sufficient space needs to be available for installing the inner and outer frames.
• Only install the frame on flat surfaces and do not bend the frame.
• Torsion and tension in the box and vehicle can damage the roof windows.
• Check if the product measurements match the drawing measurements.
• Check the positioning of the roof window on the in- and outside of the vehicle.
• Always mount the roof windows with the hinge to the side or towards the driver side.

Warning! Do NOT remove the cardboard spacers! The purpose of these spacers is to maintain a uniform gap around the product, for easy installation. We advise to leave them in place until the installation is completely finished and the adhesive has set. Premature removal of the cardboard spacers can lead to deformation of the frame.

Make the cut-out according to the drawing below. In the drawing and the diagram with the measurements,a margin has already been taken into account in order to install the products as good as possible. Alwaysplace the product tension-free.

E depends on roof thickness.

*F Roof thickness:
40 mm: F = 10 mm
50 mm: F = 20 mm
60 mm: F = 30 mm
70 mm: F = 30 mm
80 mm: F = 30 mm
90 mm: F = 30 mm

Preparation of the installation surface and product

• Sand the to be glued surface with sandpaper, clean and degrease the surface you want to glue.
• Then apply activator (or equivalent) according to the instruction of the glue-manufacturer.
• Primer can be necessary according to the instructions of the glue-manufacturer.

Installation of the roof window

• Apply adhesive to the framework.
• Place the framework in the opening and apply pressure to the frame.
• Unlock the handle so there is no tension on the frame, do not open the roof window and leave the cardboard spacers in their position.
• Make sure the frame is completely straight, not bent or twisted in any direction, specifically at the position of the lock.
• Visually check that all the adhesive comes out completely from under the frame and that the outer frame is fully in contact with the roof surface, without any gaps left.
• Remove excessive adhesive immediately after the installation.
• Do not open the product and do not use clamps to clamp the frame in the roof panel. Tape is a good alternative.
• Allow the adhesive to set for 24 hours.
• Once the adhesive has set and has sufficient strength, check if the roof panel is still flat and even. A not flat or not straight roof panel will influence the functioning and closing of the Outbound roof window and can result in a product that is not waterproof.
• Check the roof window frame on positioning and closing of the roof window, ventilation positionand lock. Make sure the spacers are back in position afterwards.
• Finish the inside seam with adhesive.
• After 24 hours the cardboard spaceres can be removed and the blinds can be mounted.

Making a final check

After installing, check if the roof windows work properly. If necessary, enter the new vehicle width & weight in the vehicle documents.

Opening and closing the Outbound roof window:

Press the button on the handle to unlock and open the roof window. The gas spring(s) ensure that theroof window remains in the desired position.

Opening the roof window to the ventilation position:

Fix the notch of the handle in the locking plate on the frame and make sure that the lock clicks.

Closing the roof window:

The roof window is completely closed when the handle behind the plate is pushed down towards youfrom the inside and locked if you hear a click.

Warning! Do not use the gas spring to close the roof window, this can damage the gas spring and weaken the strength of the gas spring.

• Check if the product measurements match the drawing measurements.
• Put the roller blind in place over the roof window frame and check the positioning.
• Screw the framework to the roof on the top with 4 screws.
• Do not over tighten the screws, as this may damage the GFK-frame.

If you are unable to install the products properly, get in touch with a specialist, workshop or contact Outbound at www.outbound.eu.

• Clean the roller blind with mild soap and water.
• The top and bottom cabinets of the blind are easy to clean due to the click system.
• Pull the covers towards you and click them back in the same way and position.
• We recommend lubricating the side rails with the brushes with a silicone spray, this does not stainon the canvas.
• You can adjust the tension of the roller blind by turning the green wheel behind the cabinets at the top and bottom of the roller blind.
• Put talcum powder on the rubber seal, this extends the life of the rubber.
• To clean and maintain the life of the gas spring, only clean it with a dry cloth. Chemicals and other cleaning products damages the gas spring, causing it to lose its effect completely.

Warning! There is tension on the green spring. Hold the spring tight. It can be painful for your fingers if it comesloose unexpectedly.

Warning! Never drive with unsecured cover plates. Always secure with the rod and red straps.

Warning! Heat build-up between the glass and blind can cause damage. Don’t close the window fully in strongsunlight and open the blind at least halfway. When parking the vehicle for longer periods open theblind and flyscreen completely. When driving close the window.

If the roof window / roller blind is defective, please contact your point of sales in your country or send an e-mail to info@outbound.eu.

You can also view our general terms and conditions on our website.

Address: Zandhoek 7a, 5427 PJ, Boekel, The Netherlands

Telephone: +31 (0)492 76 00 34

Email: info@outbound.eu